Pineapple Processing Line Multifunctional Pineapple juice, concentrated juice production line

Description

Pineapple Advanced Processing Production Line Solution

I. Key Technological Highlights of the Production Line

Innovative Modular Design:

Incorporated peeling/coring/slicing unit (processing efficiency ≥ 5 tons/hour)
Utilization of optical sorting system (defect recognition accuracy ≥ 99.2%)
Implementation of low-temperature pasteurization process (72°C/15s for 5-log sterilization efficiency)
Nutrient Preservation Techniques:

Adoption of vacuum instant concentration system (vitamin C retention rate >85%)
Application of non-thermal drying technology (water activity controlled below 0.65)
II. Assortment of Final Products

Canned Pineapple: Solid content ≥ 65%, suitable for baking ingredients/ready-to-eat desserts
NFC Pineapple Juice: Turbidity stability >6 months, ideal for premium beverages/cocktails/wine bases
Freeze-Dried Pineapple Granules: Rehydration ratio 1:4.5, perfect for breakfast cereals/snacks
Pineapple Jam: Soluble solids ≥68°Brix, for baking fillings/dairy applications
Fermented Pineapple Wine: Alcohol content 12±1%vol, targeting the specialty fruit wine market
Probiotic Pineapple Yogurt: Viable bacteria count ≥1×10^8 CFU/g, for functional dairy products
III. Tailored Packaging Solutions

Incorporation of aseptic cold filling system (suitable for PET/Tetra Pak)
Usage of nitrogen-filled preservation packaging (residual oxygen content ≤0.5%)
Integration of degradable stand-up bag packaging (PLA composite material)
This certified HACCP solution achieves a raw material utilization rate exceeding 92% and a 40% wastewater reuse rate, aiding in the establishment of a distinct pineapple product industry chain.

Advantages

Shanghai Gofun Machinery Company is renowned for its highly efficient pineapple processing line, featuring innovative elements like water-saving design, high extraction rates, stringent quality control, and enhanced operator safety measures.

The pineapple processing production line encompasses essential phases, starting with a meticulous cleansing process to effectively remove impurities from the pineapples. The sorted pineapples are then crushed to efficiently extract juice, utilizing a belt juice extraction method to optimize extraction rates.

To enhance the flavor and aroma of the pineapple products, enzymatic hydrolysis is employed. The extracted juice undergoes filtration to remove any remaining solids or impurities. Through evaporation, the juice is condensed, resulting in a more pronounced flavor profile.

Stringent measures are implemented to maintain product safety and microbial control, including rigorous sterilization procedures. Finally, the processed pineapple products are carefully filled into suitable packaging options.

In conclusion, Shanghai Gofun Machinery Company's pineapple processing line is widely recognized for its exceptional efficiency, innovative water-saving design, high extraction rates, stringent quality control, and comprehensive operator safety measures, making it a top choice for producing premium-grade pineapple products.

Features

1. High processing capacity: varied from 20 T/day to 1500 T/day.

2. Multiple use: the processing line can deal with similar characteristics of fruits.

3. Automatic disinfection liquid concentration control system: effectively guarantee the sterilization effect and control the disinfection residue.

4. High output: Tubular type pasteurizer is used to improve the high output percentage of pineapple.

5. High efficiency: The high-efficient belt juice extractor is adopted, which improves the juice extraction efficiency and yield.

6. Energy-saving: Automatic PLC controlled production process to reduce the labor intensity and improve production efficiency.

7. Low-temperature vacuum evaporation: reduce the flavor substances and nutrient losses.

8. Energy recovering: Various energy recovery measures are adopted, which improves the energy utilization efficiency and greatly reduces the production cost.

9. Healthy and safety: UHT sterilizer and aseptic filling machine, isolated from the pollution of bacteria, ensure the safety of the food and extend the shelf life of the product.

10. Label-saving: The complete production line is equipped with a self-contained CIP (clean-in-place) system, which reduces labor intensity and guarantees a high level of hygiene.

Flowchart

Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING

Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING

Our Services

Pre-Sales Service: Our team of engineers at Shanghai Gofun Machinery Company specializes in designing and producing customized equipment lists tailored to meet our customers' specific requirements, capacity needs, local voltage specifications, and workshop conditions. We take into account crucial factors such as water supply, power supply, steam, and other relevant aspects when designing the production process for our customers.
To ensure the utmost quality, all materials used in our equipment are constructed from SUS304
Before shipment, we offer our customers the opportunity to visit our facility and personally test the equipment.

On-purchase Service: All machines are manufactured according to the contract and drawings. After receiving full payment, we will arrange for shipment in the shortest possible time. All exported machines are packaged in wooden crates. We will send installation instructions together with the machines.

After-sales service: After machines reach buyer’s workshop, we will arrange our engineers to install. The quality guarantee is one year. We will supply whole-life service.