Automatic pineapple juice beverage processing line PLC intelligent control simple operation

Description

Pineapple Advanced Processing Production Line Solution

I. Key Technological Advancements of the Production Line

Innovative Modular Design:

Combined peeling, coring, and slicing unit with a processing efficiency of ≥5 tons per hour.
Utilization of an optical sorting system with defect recognition accuracy of ≥99.2%.
Implementation of a low-temperature pasteurization process (72°C/15s) for 5-log sterilization efficiency.
Nutrient Preservation Techniques:

Adoption of a vacuum instant concentration system with a vitamin C retention rate exceeding 85%.
Application of non-thermal drying technology maintaining water activity below 0.65.
II. Range of Final Products

Canned Pineapple:

Solid content of ≥65%, suitable for baking ingredients and ready-to-eat desserts.
NFC Pineapple Juice:

Turbidity stability exceeding 6 months, ideal for premium beverages, cocktails, and wine bases.
Freeze-Dried Pineapple Granules:

Rehydration ratio of 1:4.5, perfect for breakfast cereals and snacks.
Pineapple Jam:

Soluble solids of ≥68°Brix, suitable for baking fillings and dairy applications.
Fermented Pineapple Wine:

Alcohol content of 12±1%vol, targeting the specialty fruit wine market.
Probiotic Pineapple Yogurt:

Viable bacteria count of ≥1×10^8 CFU/g, designed for functional dairy products.
III. Customized Packaging Solutions

Utilization of an aseptic cold filling system suitable for PET and Tetra Pak packaging.
Usage of nitrogen-filled preservation packaging with residual oxygen content ≤0.5%.
Integration of degradable stand-up bag packaging using PLA composite material.
This HACCP-certified solution achieves a raw material utilization rate exceeding 92% and a wastewater reuse rate of 40%, enabling the establishment of a comprehensive pineapple product industry chain.

Advantages

Shanghai Gofun Machinery Company has gained acclaim for its highly efficient pineapple processing line, characterized by innovative features such as water-saving design, high extraction rates, strict quality control, and advanced operator safety protocols.

The pineapple processing production line encompasses crucial stages, commencing with a thorough cleaning process to eliminate impurities from the pineapples. The sorted pineapples are then crushed to extract juice efficiently, utilizing a belt juice extraction method to maximize extraction rates.

To enhance the flavor and aroma of the pineapple products, enzymatic hydrolysis is utilized. The extracted juice undergoes filtration to eliminate any remaining solids or impurities. Through evaporation, the juice is concentrated, resulting in a more pronounced flavor profile.

Rigorous measures are implemented to uphold product safety and microbial control, including stringent sterilization procedures. Ultimately, the processed pineapple products are meticulously filled into appropriate packaging options.

In summary, Shanghai Gofun Machinery Company's pineapple processing line is widely lauded for its exceptional efficiency, innovative water-saving design, high extraction rates, stringent quality control, and comprehensive operator safety measures, establishing it as a premier choice for producing premium-grade pineapple products.

Features

1. High processing capacity: varied from 20 T/day to 1500 T/day.

2. Multiple use: the processing line can deal with similar characteristics of fruits.

3. Automatic disinfection liquid concentration control system: effectively guarantee the sterilization effect and control the disinfection residue.

4. High output: Tubular type pasteurizer is used to improve the high output percentage of pineapple.

5. High efficiency: The high-efficient belt juice extractor is adopted, which improves the juice extraction efficiency and yield.

6. Energy-saving: Automatic PLC controlled production process to reduce the labor intensity and improve production efficiency.

7. Low-temperature vacuum evaporation: reduce the flavor substances and nutrient losses.

8. Energy recovering: Various energy recovery measures are adopted, which improves the energy utilization efficiency and greatly reduces the production cost.

9. Healthy and safety: UHT sterilizer and aseptic filling machine, isolated from the pollution of bacteria, ensure the safety of the food and extend the shelf life of the product.

10. Label-saving: The complete production line is equipped with a self-contained CIP (clean-in-place) system, which reduces labor intensity and guarantees a high level of hygiene.

Flowchart

Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING

Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING

Our Services

Pre-Sales Service: Our team of engineers at Shanghai Gofun Machinery Company specializes in designing and producing customized equipment lists tailored to meet our customers' specific requirements, capacity needs, local voltage specifications, and workshop conditions. We take into account crucial factors such as water supply, power supply, steam, and other relevant aspects when designing the production process for our customers.
To ensure the utmost quality, all materials used in our equipment are constructed from SUS304
Before shipment, we offer our customers the opportunity to visit our facility and personally test the equipment.

On-purchase Service: All machines are manufactured according to the contract and drawings. After receiving full payment, we will arrange for shipment in the shortest possible time. All exported machines are packaged in wooden crates. We will send installation instructions together with the machines.

After-sales service: After machines reach buyer’s workshop, we will arrange our engineers to install. The quality guarantee is one year. We will supply whole-life service.