Industrial Tomato Juice Processing Line – Aseptic Filling & High Yield Extraction
This tomato juice processing line is specifically developed for tomato-based beverage production, suitable for pure tomato juice, blended fruit/vegetable juices, and functional tomato drinks. The complete line includes: rotary washer, lifting sorting platform, crusher, screw juicer, enzymatic hydrolysis tank, ultrafiltration system, vacuum deaerator, homogenizer, tubular/plate sterilizer, aseptic filler, and CIP online cleaning system, forming a closed-loop automated production line.
The key advantage lies in the low-temperature cold press juicing technology combined with enzymatic hydrolysis, which maximizes retention of lycopene, vitamin C, and natural aroma compounds. The juicing stage incorporates two-stage fine filtration, allowing production of either clarified juice or pulp-containing juice as required. The homogenizer achieves pressure up to 40MPa, ensuring smooth and uniform texture while preventing sedimentation and separation. The sterilization system utilizes UHT (Ultra-High Temperature) instantaneous sterilization technology (135-140°C for 3-5 seconds) combined with aseptic filling, completely eliminating microorganisms while preserving fresh flavor. The finished product can be stored at room temperature for 12-18 months without refrigeration.
The line is equipped with a fully automatic PLC control cabinet and HMI touch screen for intuitive operation and parameter traceability. Capacity ranges from 1 to 50 tons per hour, flexible enough for small-to-medium fruit juice processors and large beverage enterprises. We offer mature multi-functional solutions allowing the same line to quickly switch between tomatoes, carrots, oranges, apples, and other fruits/vegetables, maximizing ROI. On-site commissioning and long-term after-sales support are provided, along with free workshop layout design. Request our product catalog and customer case studies today.
Complete Production Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Key Features
- Food-grade 304 stainless steel construction meeting FDA/CE standards
- Intelligent temperature control (±1℃ precision) for consistent quality
- Energy-saving design reducing operational costs by 25-30%
- Customizable capacity from 500kg/h to 10t/h
- PLC smart control system for automated operation
- Easy-to-clean structure with minimal maintenance requirements
- Versatile for various sauce types and packaging formats
Technical Specifications
| Product Name |
One-stop solution for tomato processing line |
| Fresh Fruit Input Capacity |
500kg per hour ~ 25 tons per hour |
| Raw Material |
Fresh tomato, tomato paste |
| End Product |
Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final Product Brix |
28%~30%, 36%~38% |
| Main Machine Material |
Food grade SUS304 or SUS316 |
| Warranty |
12 months after commissioning |
This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this line efficiently manufactures various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages.
Raw Material Preparation
The system includes comprehensive screening and cleaning components, where a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers thoroughly cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying mechanisms prevent damage to tomato skins, establishing a pristine base for processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in a low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.
Final Products & Packaging
Available Packaging Options
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass bottles
- PET bottles
- Gable tops
Comprehensive Solutions
Technical Support
- Technical consultation
- Customized proposal design
- Equipment manufacturing
Implementation Services
- Installation, commissioning, and on-site training
- One-year after-sales guarantee
- Lifelong service
Additional Support
- Package design and purchasing support
- Marketing suggestions
- Factory building and design
After-Sales Service
- Debugging equipment
- Overseas technical support
- Overseas equipment maintenance
- English speaking engineers available
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